Field Controls CLEARWAVETM WATER CONDITIONER CW HD 4 User Manual

CLEARWAVEWATER CONDITIONER  
MODEL CW-HD-4  
The ClearWaveis the most advanced hi-tech computerized anti-scale device available today. It operates by using a  
programmed ‘chip’ to constantly cycle through and induce over 200 different electro-magnetic low frequency wave pulses  
into the water. These wave pulses produce water with remarkable anti-scale properties, without adding salts or chemicals,  
at an operating cost for electricity of approximately $ 25.00 per year.  
POWER SPECIFICATIONS: 18 VAC, 25 Watts, .22 Amps  
HOW IT WORKS  
Pure water contains nothing but H20. But water, as it comes out of the ground, is rich in a multitude of minerals. Minerals  
such as calcium and magnesium are the main components of hard water, and the cause of scale formation and other  
problems.  
There are three basic methods used to control the problem of hardness and specifically scale formation.  
ION EXCHANGE:  
One method is to remove the calcium and magnesium from the water through ion exchange (the traditional water  
softener). This method requires the use of a resin filled tank with a high concentration of salt ions. As the water flows  
through the resin tank the salt ions (typically sodium) are exchanged for the calcium or magnesium ions. This lowers the  
concentration of the minerals that cause scale and therefore inhibits scale formation.  
CHEMICAL ADDITION:  
A second method used to control hard water scale is the addition of chemicals (such as phosphates) to the water. These  
materials chemically alter the scaling characteristics of the calcium or magnesium, allowing the concentration of the  
minerals to stay the same while still reducing scale formation and its affects.  
Both of the above methods require the use of consumable materials to change the makeup of the water. For these  
devices to function properly, the homeowner must continuously replenish the salts or chemicals as well as perform  
periodic maintenance on the equipment. In addition to these inconveniences, the chemicals and salts discharged into the  
effluent water present problems downstream to the municipal water treatment facility and the environment. Many U.S.  
cities have been enacting and/or evaluating environmental legislation to limit or reduce the levels of chemicals or salts  
that result from these types of water treatment methods.  
ELECTRIC POTENTIAL:  
A third method used to treat the hard water problems associated with scale utilizes changes in electrical potential in the  
water to produce the affects of chemical addition. The electric potential applied changes the scaling characteristics of the  
calcium or magnesium without the removal of these ions or the addition of chemicals.  
Magnets  
Bar magnets were the first types of equipment used to generate electric potential changes in water. Bar magnets have  
been used with limited success to inhibit scale formation. The fixed magnetic field of a bar magnet creates electric  
potential changes in the water only when the water moves through the magnetic field. Electromagnets function in much  
the same way as bar magnets, but the magnetic field is created by passing a current through a coil, essentially creating a  
more powerful fixed magnetic field. Inherently, fixed magnetic fields are limited to a narrow range of applications, pipe  
sizes and water flow rates.  
Permanent bar magnets and electromagnets have been promoted as a method of “treating” hard water, but they do not  
treat the vast and complex array of mineral contents and concentrations found in water. Particles can also build up inside  
the pipe where the magnet is placed, eventually causing blockage at the very point it is supposed to be doing its job.  
Electrostatic Devices  
Electrostatic devices create an electric potential in the water between two electrodes. One electrode is mounted in the  
water stream in the center of the pipe housing, while the pipe itself acts as the other electrode. The device applies a  
voltage across the two electrodes to create the electric potential in the water. This electrostatic approach was an  
improvement upon the bar magnets and electromagnets, but increased the initial cost considerably while not dramatically  
Figure 1  
Figure 1A  
Figure 2  
can be replaced with 70 feet of 12Ga stranded wire.  
PROPERLY WRAPPING THE ANTENNAE  
The antenna wrap around the water pipe on each end of the ClearWave™ (see Figure 1). A minimum of  
seven fully wrapped coils of the antenna wire, with each coil wrapped tightly against the pipe and pressed  
snugly against each other is required for best results (see Figure 1A). Each wire coil should be spaced I inch to  
2 inches apart. The operation of the ClearWave™ and the antenna installation is not based on direction of  
water flow, but one antenna MUST be wrapped in a clockwise direction and the other wrapped in an counter-  
clockwise direction.  
1. On the right side of the unit wrap the first antenna onto the water pipe by securing the “CW” clockwise  
antenna to the water pipe next to the ClearWave™ housing with a wire tie. Wrap the right antenna  
clockwise (over the top of the pipe first), keeping the antenna wire tight against the pipe and the preceding  
coil. Secure the end of the antenna wire to the water pipe with a wire tie (see Figure 1A). Repeat  
wrapping the remainder of the antennas onto the pipe alternating the wrap direction (see Figure 1).  
2. On left side of the unit wrap the first antenna onto the water pipe by securing the “CCW counter clockwise  
antenna to the water pipe next to the ClearWave™ housing with a wire tie. Wrap the antenna counter  
clockwise (Under the bottom of the pipe first), keeping the antenna wire tight against the pipe and the  
preceding coil. Secure the end of the antenna wire to the water pipe with a wire tie. Repeat wrapping the  
remainder of the antennas onto the pipe alternating the wrap direction (see Figure 1).  
3. When energized, the ClearWave™ by plugging in the power supply, the modulation indicator lights start  
flashing sequentially indicating that the ClearWave™ is functioning properly. If the indicator lights do not  
flash sequentially, unplug the power supply, wait one minute then plug in the power supply again. If at any  
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time a functional problem is suspected, unplug the power supply, wait one minute then plug in the power  
supply again.  
Page 4  
NOTE: The performance of the ClearWave™is not affected by the direction or orientation of the unit. The unit  
may be mounted to horizontal, vertical, or diagonally. The ClearWave™ can be used effectively on any type of  
water pipe; galvanized, copper, or plastic.  
NOTE: The ClearWave™ is designed and tested to cause little or no interference to other communication  
devices, such as televisions, and most cordless telephones. Install the ClearWave™ at least ten feet from any  
radio, television, or cordless telephone base unit to eliminate possible interference.  
MAXIMUM WATER CONDITIONING CAPACITY FOR NOMINAL PIPE DIAMETERS  
Nominal Pipe Diameter  
3 inch  
1
220  
4 inch  
1
390  
6 inch  
1
877  
8 inch  
2
1630  
# of Units Req.  
GPM Flow  
OPERATION TIMETABLE FOR THE CLEARWAVE™  
The following timetable of events should be used to evaluate the operation of the ClearWave™ during the 180-day  
customer satisfaction period. This is the best way to evaluate the ClearWave™ operation and benefits the ClearWave™  
technology can provide for you and your home. Please note testing for changes in hardness with current testing practices  
will not show you if the ClearWave™ is working. The current practice of determining water hardness is the measurement  
of the concentration of calcium and magnesium in the water. Since the ClearWave™ does not remove any calcium or  
magnesium ions from the water, testing the water before and after the installation of the ClearWave™ will not show any  
change.  
DAY 1:........................................The ClearWave™ action immediately starts to loosen existing scale in both the hot and  
cold water systems. One should find soap lathers more easily.  
DAY 5 and onwards: ..................Scale begins to break down and come off water heater elements (immersion heaters)  
and tanks. Most particles are microscopic and will flow through your water system, but some small particles may be seen  
in the water coming from the hot water tap.  
DAY 10 to 16:.............................It should be noticeably easier to wipe clean ceramic, plastic, glass, and metal surfaces.  
By now the quantity of bath soap, dish soap, laundry detergent, and laundry softening agents can be reduced. Scale  
should have loosened on faucet, showerheads and frequently used appliances that boil water (such as coffee makers).  
DAY 16 and onwards: ................Scale should continue to loosen from faucet, showerheads, and pipes. With the  
continuing break down and reduction of scale from the heating surfaces of water heaters, water should heat up quicker  
using less energy to achieve the desired temperature.  
After 1 to 2 months:....................Any scaly crust or stains in toilets or under faucet should be significantly reduced. No  
new stains or crust should form. Mold that attaches to scale will begin to disappear from shower curtains and once  
cleaned should not reappear. Depending on the water hardness in the area, the full affects can take up to 12 weeks,  
especially if the system has been heavily scaled up over many years.  
NOTES:  
1) If iron is present in the water supply, use an iron filter prior to the ClearWave™.  
2) Depending on water hardness or water make-up, two CW-HD-4 units may be required.  
3) The CW-HD-4 can be used on water up to 25 grains of hardness. If over 25 grains, it can be used to aid the  
operation of a water softener.  
MANUFACTURERS’ WARRANTY:  
The ClearWaveunit is guaranteed for 18 months from the date of the original purchase against defects in workmanship  
and material. During that period these defects will be repaired or the unit will be replaced without charge at  
manufacturers option. *This guarantee covers normal consumer usage but excludes damage caused by alteration,  
accident, misuse, abuse, neglect, installation, or normal wear and tear. Should your unit fail within the unit guarantee  
period, please pack it carefully in the original box and return it to your supplier. This guarantee does not affect your  
statutory rights. Please return the guarantee card within the box, to register your purchase.  
SATISFACTION GUARANTEED:  
In the unlikely event you are not satisfied with the performance of the ClearWave™ Water Conditioner it should be  
returned with the receipt to the point of purchase (complete), and within 180 days of the original purchase date. It should  
be packed in the original, box and is subject to the: * Terms and Conditions of the manufacturers’ warranty.  
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Warranty Registration  
ClearWave™  
Name:_____________________________________________  
Address: ___________________________________________  
City: _____________ State: ____________ Zip Code: ______  
Phone#: ________________ Fax# ______________________  
1. Grains if Known.  
2. ppm’s if Known.  
Light  
Moderate  
Heavy  
Very Heavy  
3. Do you have iron present in  
your water?  
YES  
NO  
If Yes, circle one  
ppm’s if Known  
4. Had you installed an Iron filter  
prior to purchasing the  
ClearWave™?  
YES  
NO  
5. Where did you purchase the  
ClearWave™ from?  
6. Date purchased.  
7. Mfg. date code.  
Hardness  
Level Check  
One  
Briefly describe any current water  
9
problems; scale build up, odor, taste,  
staining, etc…____________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
Light:  
1-3 grains  
17-51 ppm  
Moderate:  
4-6 grains  
52-102 ppm  
Hard:  
7-10 grains  
103-170  
ppm  
Very Hard:  
10 grains &  
above  
170 ppm &  
above  
_______________________________  
(ppm-Parts Per Million)  
For more information on the ClearWave, visit the Field Controls web site at www.fieldcontrols.com.  
P/N 46302600 Rev. A  
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